Here's a cool item I purchased for my US Army kilt. It's a repro of a Civil War era army officer's hat badge. It's black and red wool with gold and silver thread embroidery, and about 3" wide. You can custom order a regimental number (I was an officer in the 2nd BN, 35th Field Arty).
You can buy such a badge here:
http://fcsutler.com/fcinsigniaemb.asp
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