Congrats on your new USAK casual! I have 2 of that model from Rocky and wear them almost every day.
Are you comparing the new model to one of their Semi-traditional kilts in PV or a Premier kilt in wool? I'm saving my pennies for a semi-trad.
Also, next time you order a casual (and I have a feeling you will) just ask them to leave off the patch. They've easily done so for me and have even sent the loose patch along to me!