Mark,
1. I don't know anyone with a waist larger than 44" who wears a kilt. I think custom making them would be the way to go.
I got lucky the other day and ordered a kilt size 52" at the navel. The company had it in stock and was the reason I ordered it from them. I wish I was not that size, but thats another story.
I am currently working with Mark on an IOS for my 57'X62 bod... he is great to work with and didn'teven threaten to have WIDE LOADstitched across the pleats:butt:
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